The repair was further complicated by the stranded construction of the sweater. I was using similar but not identical yarn. I eventually figured out I needed to pull some plies off the replacement black yarn to bring it down to match in girth. This also meant all the knitting and grafting used multiple plies. This was one of those tasks that could only be done for a few hours a day in good light. It required uninterrupted concentration. I definitely upped my repair skills!
If you, dear reader, are facing such a task, I thought it would be useful for you to see my process.
First, stabilize. You'll notice plastic safety pins to secure stitches so they
can't run. The short double-pointed needle or cable needle is handy for capturing live stitches. The pink yarn is duplicate-stitched across a row to make it easier for me to discern which stitches are on which rows.
For difficult repairs, my technique is to work a temporary repair with each row using different colors of size 10 crochet cotton.
There are multiple advantages to this technique. The disadvantage is it takes longer. The advantage is I can make the repair correctly. Since each row is its own color and strand, I can remove and redo an incorrect row. I have the freedom to get something mostly right but not perfect and then correct it. On a complicated repair, every stitch you get right brings you closer to success. I use different colors so I can clearly differentiate rows. When the temporary repair meets my standards, then I can duplicate stitch in the final repair. The bright cotton crochet thread is easily removed. I can even reuse it!Here is the repair partway through the final patch. It is looking more orderly. There's a wale of unruly purl stitches left of center where the yarn was physically broken.
The whole process took about 2 intense hours. This is very much knitting surgery.
This repair isn't perfect. I've had much better luck with less complex repairs, sometimes having repairs that were nearly invisible. Perfect repairs require identical yarn and tension.
There were multiple broken yarns ends to weave in, which made the patch
thicker than the surrounding fabric. But this repair is good enough that it
isn't obvious to other people that the sweater has been mended. For
a much-beloved garment, giving it a longer life is well worth the
imperfection!
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